MHI Develops "BH50-17" Double-headed Helical Broaching Machine Achieving High Speed and Outstanding Precision
Resource from: Mitsubishi Heavy Industries, Ltd. Likes:202
Oct 09,2014
Tokyo, Oct 7, 2014 - (JCN Newswire) - Mitsubishi Heavy Industries, Ltd. (MHI) has developed a double-headed helical broaching machine, dubbed the "BH50-17," capable of machining of a workpiece in 22 seconds at the fastest, the shortest time in its class. The BH50-17 also can perform simultaneous machining of two workpieces of different types at a time. The new unit incorporates advanced technologies of Federal Broach Holdings, LLC, an American company MHI acquired in April 2012. By keeping the machine height to 5 meters (m), the BH50-17 achieves a compact size suitable for installation in standard factories in the Asian markets, including Japan. Going forward MHI will aggressively target global markets, with a focus on Asia and the home market, by supplying the BH50-17 together with broach cutters for use in the manufacture of helical ring gears. a type of internal gear used in applications including automotive transmission systems.
Helical broach machines are machine tools that perform machining of internal helical gears, i.e. ring-shaped gears with oblique tooth leads on the inner surfaces. The helical broach cutters, a long bar-shaped cutting tool, draws material out of a workpiece as it rotates, to form an oblique tooth leads.
The BH50-17 was developed to meet usage conditions in Japan and Asia based on a model that Federal Broach has already delivered in significant volumes primarily to the leading U.S. automakers. The adoption of 52-kilowatt (kW) high-power motors enables broaching at a rate of 25 tons per axis, while the adoption of a square (box) guide in the straight axis has enhanced mechanical rigidity and achieved high-speed, high-precision machining. The BH50-17 also features two servo motors that enable independent control of two tables, a configuration that permits simultaneous double-headed machining of two different workpieces. The achievement of a compact machine enables easy installation without a pit. The maintenance ease of the machine also has been enhanced through adoption of a crane for changing two different types of tool that enables smooth tool changes, as well as thorough cutting dust treatment, etc.
Helical ring gears form the outer ring of planetary gears. They are expected to come into increased demand as automobile automatic transmissions, hybrid vehicle gearboxes, stepless (continuously variable) transmission systems, etc. become increasingly complex and production volumes expand. Helical broach machining is well suited to high-speed, large-volume production of internal gears, and also makes for easy quality control. Because workpiece finishing is significantly affected by factors such as precision of the helical broach cutters, related manufacturing expertise and compatibility with the broaching machine, companies capable of supplying broach cutters and broaching machines as a set are in a prime position to take the lead in market competition.
Federal Broach is one of the world's leading producers of both broach cutters and broaching machines. Roughly 80% of the company's sales presently derive from the North American and European markets. In view of the potential for growth in the Chinese and Southeast Asian markets, MHI took the decision to transfer Federal Broach's technologies to its Machine Tool Division's Main Plant in Ritto City, Shiga Prefecture. Preparations are now going forward toward increasing production and expanding sales, and the development of the BH50-17 is the first step in preparing products suited to the newly targeted markets.
The new BH50-17 will be introduced in a panel display at the forthcoming Japan International Machine Tool Fair (JIMTOF) to take place at Tokyo Big Sight (Ariake) from October 30 through November 4.
MHI is one of only a few companies in the world that handle both gear cutting machines and their cutting tools. By augmenting this strength with superiority in the supply of both broaches and broaching machines enabled by the company's link with Federal Broach, going forward MHI will adopt an aggressive approach to the development of diverse products and solutions for use on manufacturing floors around the world.
About Mitsubishi Heavy Industries
Since its foundation in 1884, Mitsubishi Heavy Industries (MHI) has sought pioneering new monodzukuri (manufacturing) techniques, building the foundations for the development of the entire industry. Today, with environmental and energy issues to the fore, MHI provides people around the world with eco-friendly products, and contributes to society through its involvement in global infrastructure projects and other business activities. For more information, please visit the MHI website at www.mhi.co.jp.
(Mitsubishi Heavy Industries, Ltd.)
【CBCC News Statement】
1.The news above mentioned with detailed source are from internet.We are trying our best to assure they are accurate ,timely and safe so as to let bearing users and sellers read more related info.However, it doesn't mean we agree with any point of view referred in above contents and we are not responsible for the authenticity. If you want to publish the news,please note the source and you will be legally responsible for the news published.
2.All news edited and translated by us are specially noted the source"CBCC".
3.For investors,please be cautious for all news.We don't bear any damage brought by late and inaccurate news.
4.If the news we published involves copyright of yours,just let us know.
1.The news above mentioned with detailed source are from internet.We are trying our best to assure they are accurate ,timely and safe so as to let bearing users and sellers read more related info.However, it doesn't mean we agree with any point of view referred in above contents and we are not responsible for the authenticity. If you want to publish the news,please note the source and you will be legally responsible for the news published.
2.All news edited and translated by us are specially noted the source"CBCC".
3.For investors,please be cautious for all news.We don't bear any damage brought by late and inaccurate news.
4.If the news we published involves copyright of yours,just let us know.
Previous SKF signs agreements with Scania worth SEK 360 million
Next Mayor Suzanne Fuentes to Speak at Ribbon Cutting Ceremony at New Trelleborg Offices in El Segundo, California
Next Mayor Suzanne Fuentes to Speak at Ribbon Cutting Ceremony at New Trelleborg Offices in El Segundo, California
BRIEF INTRODUCTION
Cnbearing is the No.1 bearing inquiry system and information service in China, dedicated to helping all bearing users and sellers throughout the world.
Cnbearing is supported by China National Bearing Industry Association, whose operation online is charged by China Bearing Unisun Tech. Co., Ltd.
China Bearing Unisun Tech. Co., Ltd owns all the rights. Since 2000, over 3,000 companies have been registered and enjoyed the company' s complete skillful service, which ranking many aspects in bearing industry at home and abroad with the most authority practical devices in China.
