BALLY RIBBON MILLS' 3-D WEAVING CAPABILITIES

Bally Ribbon Mills (BRM), an industry leader in the design, development, and manufacture of highly specialized engineered woven fabrics, announces it will highlight its 3-D weaving capabilities at JEC World 2024, which will be held on March 5-7, 2024, in Paris-Nord Villepinte, France, Booth #6M38. BRM will highlight its film infusion capabilities for 3-D woven joints; woven thermal protection systems (TPS); and advanced woven composite 3-D structures, including 3-D near-net shapes.
In BRM’s film infusion process, a frozen sheet or film of resin is infused onto the custom 3-D woven joint. Film-infused 3-D woven joints ship as pre-made assemblies, ensuring consistent quality control from the industry-leading experts in fabrication and saving customers the cost of infusing the resin themselves. BRM has perfected the science and art of 3-D continuous weaving to fabricate such structures as “Pi – π,” double “T,” “H,” and other complex shapes. Offering the optimal blend of strength, durability, and structural integrity, these complex woven structures are used primarily in aerospace applications, often in airframe structural components and subassemblies including stiffeners and joints.
Those who visit the booth will see lightweight materials like 3-D woven fabrics and learn about our multifunctional thermal protection systems (TPS) for atmospheric re-entry. BRM has implemented innovative weaving technologies to develop complex webbing for aerospace products. The woven TPS billet to be showcased at the booth is part of a line of products that was selected as the critical component of the heat shield on the Orion Crew Capsule, which helps protect against the extreme temperatures of atmospheric re-entry.
In partnership with NASA, BRM developed the 3D Orthogonally woven 3DMAT Quartz Material for the Orion Multi-Purpose Crew Vehicle (MPCV) compression pads. The 3DMAT Quartz Material was recently named the 2023 NASA Government Invention of the Year.
Also on display are lightweight, cost-effective, advanced woven 2-D and 3-D composite structures. Using a multi-dimensional continuous weaving method, BRM produces textiles that can be fabricated into near net-shape structures. These advanced weaving capabilities offer customers new solutions that reduce weight and cost. The technology weaves complex shapes automatically, eliminating many costly, time-consuming, and labor-intensive processes.