Tianrui Launches Flagship 600KW Maglev Air Compressor

On January 4th, Tianrui Heavy Industry's 600KW high-power air compressor successfully completed full-process performance testing, rolled off the production line, and was shipped smoothly! It will soon serve a leading domestic bio-fermentation project, injecting strong "core" power into the industry's high-quality development.

In traditional bio-fermentation processes, especially in the gas supply and mixing stage of large fermenters, stable, pure, and sufficient compressed air is the lifeline for maintaining microbial activity and ensuring product quality and yield. However, the current old model of multiple small and medium-sized air compressors operating in parallel has long plagued the industry's development due to complex maintenance and dispersed failure risks.

Tianrui Heavy Industry's newly launched high-power air compressor directly addresses this core pain point. Its 600KW ultra-high power single-unit output capacity significantly reduces the number of air compressors required for the same air volume demand. This not only means more intensive initial investment and more optimized plant layout, but also fundamentally simplifies the equipment management system, greatly reducing the risk of cascading failures and the complexity of maintenance management caused by a large number of devices.

The creation of this air compressor is the culmination of a series of challenging technological advancements. Compared to conventional small and medium-power air compressors, the stable, high-speed operation of a 600kW high-power unit places stringent demands on fluid design, precision machining accuracy, the precision of the magnetic levitation control system, and system matching coordination. The R&D team, through countless optimizations, simulation tests, and experimental verifications, successfully overcame a series of technical challenges, including pressure stability control under high-power conditions, energy consumption optimization, and noise reduction during equipment operation. Ultimately, they achieved reliable performance for the equipment under high-pressure, high-power, and long-term continuous operation scenarios.

Tianrui Heavy Industry's innovation doesn't stop there. In another crucial dimension of fermentation—temperature control—Tianrui's magnetic levitation chiller units have already been widely and successfully applied in the bio-fermentation industry. With their oil-free, high-efficiency, energy-saving, and wide-range stepless adjustment characteristics, they precisely safeguard the optimal temperature environment within the fermentation tank.

Now, the high-power magnetic levitation air compressor and the magnetic levitation chiller unit combine to form a cutting-edge equipment matrix covering the two core process stages of bio-fermentation: "gas" and "heat." They share the genes of being oil-free, energy-saving, and intelligently regulated, enabling them to work together and achieve optimized management of energy consumption throughout the fermentation environment through a centralized control system. This provides an unprecedented and complete solution for bio-fermentation plants to move towards full intelligence, greening, and intensification.